Lean Manufacturing Engineer Career

Engineering

 
Engineering Careers | Lean Manufacturing Engineer

Lean Manufacturing Engineer

Career Area: Engineering

Occupation Group: Mechanical and Related Engineers

Salary

Percentile wages tell how much a certain percentage of an overall population in a geographic area or within a given industry or field makes. The percentile wage estimate is the value of a wage below which a certain percent of workers fall.

An example would be the 25th percentile, 25 percent of workers employed in that occupation earn less and 75 percent earn more than the estimated wage value. At the 75th percentile, 75 percent of workers employed in that occupation earn less and 25 percent earn more than the estimated wage value.

A typical Lean Manufacturing Engineer earns the following wages (national and state):

State

The average salary in North Carolina for those pursuing this career is $75,111

*The salaries depicted here are representative of the range of salaries posted in job listings over the past year. Living wage in North Carolina is $30,000.

National

The average salary in the United States for those pursuing this career is $77,506

*The salaries depicted here are representative of the range of salaries posted in job listings over the past year. Living wage in North Carolina is $30,000.

What Does a Professional in this Career Do?

Develops LEAN work methodology within a manufacturing environment, optimizes machining processes to reach optimum product quality, efficiency and process repeatability at the lowest cost. Leads and deploys best practices in the manufacturing process by supporting continuous improvement in various manufacturing processes by reducing the tooling costs and improving the flow of material and setting up cycle times.

Employment Trends

The job demand and job growth statistics shown here were derived from job posts over the past year. Expected job growth projections are extrapolated from year-over-year job post listing history.

Job demand and job growth is expected at the following rates:

Growth
North Carolina171+13%
Nationwide5413+6.4%

Skills

A professional in this position typically utilizes the following skills in the course of everyday work in this exciting and challenging field:

Baseline Skills

The following are baseline skills every Lean Manufacturing Engineer is expected to have in order to experience success in this field:

  • Communication Skills: The ability to convey information to another effectively and efficiently.
  • Problem Solving: Problem solving consists of using generic or ad hoc methods, in an orderly manner, for finding solutions to problems.
  • Planning: Working experience with the process of thinking about and organizing the activities required to achieve desired goals.
  • Microsoft Office: Microsoft Office is an office suite of applications, servers, and services developed by Microsoft.
  • Microsoft Excel: Microsoft Excel is a spreadsheet developed by Microsoft for Windows, macOS, Android and iOS. It features calculation, graphing tools, pivot tables, and a macro programming language called Visual Basic for Applications.

Specialized Skills

These skills are specific to working in this career:

  • Manufacturing Engineering: Manufacturing Engineering is a branch of professional engineering concerned with the understanding and application of Engineering Procedures in Manufacturing Processes and Production Methods.
  • Six Sigma: Six Sigma (6) is a set of techniques and tools for process improvement.
  • Manufacturing Processes: Experience working within and designing manufacturing processes to combine raw materials or components into a final product.
  • Lean Six Sigma: Lean Six Sigma is a methodology that relies on a collaborative team effort to improve performance by systematically removing waste and reducing variation.
  • Lean Manufacturing: Lean manufacturing or lean production, often simply lean, is a systematic method for waste minimization (Muda) within a manufacturing system without sacrificing productivity.

Distinguishing Skills

Any Lean Manufacturing Engineer that possesses the following skills will stand out against the competition:

  • Failure Mode and Effects Analysis (FMEA): Failure mode and effects analysis (FMEA)also failure modes, plural, in many publicationswas one of the first highly structured, systematic techniques for failure analysis.
  • Statistical Process Control (SPC): Working experience of Statistical Process Control (SPC), which is an industry-standard methodology for measuring and controlling quality during the manufacturing process. Quality data in the form of Product or Process measurements are obtained in real-time during manufacturing.
  • DMAIC: DMAIC (an acronym for Define, Measure, Analyze, Improve and Control) (pronounced d-MAY-ick) refers to a data-driven improvement cycle used for improving, optimizing and stabilizing business processes and designs.
  • Product Improvement: Product Improvement is a cross-functional effort between the Engineering, Manufacturing, Quality and Marketing teams to monitor product quality/yield/cost and then identify, prioritize and implement ongoing product improvement activities.
  • Value Stream Mapping: Value stream mapping is a lean-management method for analyzing the current state and designing a future state for the series of events that take a product or service from its beginning through to the customer.

Education

This career typically requires the following level of education. The numbers presented in the pie charts below were derived from actual job posts over the past year. Not all job postings list education requirements.

.
Education Level%
Bachelor's Degree92%
Master's Degree7%
Doctoral Degree0%

Experience

This position typically requires the following level of experience. The numbers presented in the pie charts below were derived from actual job posts over the past year. Not all job postings list experience requirements.

Experience Required%
0 to 2 years22%
3 to 5 years57%
6 to 8 years14%

Many of the programs offered through NC State are designed for working professionals who need additional credentials to enhance existing work experience.

Students who do not have the expected level of experience may wish to look into internship and employment opportunities.

Common Job Titles

It is possible to find work in this field in positions commonly listed as the following job titles:

  • Manufacturing Engineer
  • Senior Manufacturing Engineer
  • Manufacturing Engineer II
  • Process Improvement Professional Wah In Us
  • Lean Manufacturing Engineer

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